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Subject Syllabus

ME-305 - Manufacturing Process

ME · Semester 3

Course Modules

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Casting : Types of casting process .Molding and Foundry core sands and their properties, gating, runners, risers, solidification, defects and elimination, molding machines, centrifugal casting, dye casting, shell moldingLost wax moldingcontinuous castingcupola description and operation.Welding: Types of welding ,Gas welding method, flames, gas cuttingElectric arc weldingAC and DC welding machines and their characteristics, flux, electrodes, submerged arc weldingTIG & MIG weldingpressure weldingelectric resistance welding spot, seam and butt weldingThermit chemical weldingbrazing and soldering, welding defects & remedies .safety precautions .Pattern Making: Types of pattersPattern and pattern making, pattern allowancespattern design considerations, core, core boxes .Forging: types of forging operations Theory and application of forging processes description, drop and horizontal forging machines .Press working: Description and operation of processes, process of shearing, punching, piercing, blanking, trimming, perfecting, notching, lancing, embossing, coining, bending, forging and drawingpress, tool dies, auxiliary equipment, safety devices, stock feeders, scrap cutters, forces, pressure and power requirements .Rolling: Types of Rolling operations ,General description of machines and processrolling of structural section plates and sheetshot and cold rolling techniques Metal Machining : Basics of Lathe machines , operations & components ,working principle of Shaper & planner ,Introduction to milling ,grinding and drilling machines .